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A rigid box, also known as a rigid setup box, is a high-quality, durable packaging option made from thick paperboard or chipboard, offering more rigidity than standard cardboard. Known for their strength and ability to maintain shape under pressure, these boxes are commonly used for luxury goods, cosmetics, electronics, jewelry, and gifts. Rigid boxes are preferred for their elegance and quality, making them suitable for premium and high-end products.
– Unmatched Luxury
– Value-Boosting Features
– Enhanced Protection
– Strong and Lasting
– Perfect for Display
– Branding and Customization
– Eco-friendly Options
– Versatility
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What Rigid Boxes Are

General Applications For Custom Rigid Boxes

The versatility of rigid boxes extends to a wide range of industries that require exquisite packaging. Some potential sectors include:
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Cosmetics

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Haute couture

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Luxury good

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Digital products

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Fashion

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Jewelry

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Candle

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Board game

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Hardware

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Chocolate confection

Hot Selling Types Of Custom Rigid Boxes

Book Style:This mimics the look of a book, often featuring a flap-like cover. These boxes can have different closures like magnets, ribbons, zippers, buttons, depending on design and customer needs.
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Book Style With Magnetic Closure

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Book Style With Ribbon Closure

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Book Style With Button

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Telescope Style :This encompasses various design options, including Partial Telescope Style, Full Telescope Style, and customizable variants such as Polygon Telescope Style Boxes.
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Partial Telescope Style

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Full Telescope Style

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Polygon Telescope Style

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Neck Boxes :It can come in various designs such as Neck Boxes with Different Closure Levels, Neck Boxes with Window Patch, Neck Boxes with Hinged Cover, Solid Tube Boxes, and more, depending on the design and customer requirements.
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Neck Boxes-Different Closure Levels

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Neck Boxes With Window Patch

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Neck Boxes With Hinged Cover

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Tray with Sleeve:This type of rigid box features a tray or base that securely holds the product, which is then enclosed by a sliding sleeve. The sleeve provides an elegant and practical means of access to the product.
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Tray With Sleeve

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Windowed Tray With Sleeve

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Eco-Friendliness Of Rigid Boxes

Rigid boxes are eco-friendly due to their use of sustainable materials like recycled paperboard, their recyclability, and their durability which allows for multiple uses, reducing the need for new materials. Package N' Go enhances this eco-friendliness by employing recycled materials in the rigid boxes, adhering to energy-efficient manufacturing processes, and ensuring the boxes are durable and fully recyclable. This approach reflects Package N' Go's commitment to sustainable and environmentally responsible packaging solutions.

Customization Of Custom Rigid Boxes

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SBS
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CCNB
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Natural Brown Kraft
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White Kraft
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Black Kraft

Sustainable Inserts

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Paperboard Inserts

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Molded Pulp Inserts

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Corrugated Inserts

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Blister Inserts

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Foam Inserts

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Pearl Cotton Inserts

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EVA Foam Inserts

Coating/Finishes

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Gloss Lamination

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Matte Lamination

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Soft Touch

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Aqueous Coating

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Spot UV
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Embossing
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Hot Foil Stamping
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Debossing
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Cold Foil Stamping
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Glitter

How Rigid Boxes Are Made

Printing: We use cutting-edge flexography and offset printing to create visually striking designs on rigid boxes. Finishing techniques like foil stamping or spot UV add vibrancy and durability, enhancing the box’s appeal and lifespan.
Die-cutting: Die-cutting ensures precise, clean cuts for custom box shapes, facilitating perfect folds and locks. This process, using sharp and blunt blades, outperforms manual methods for speed and accuracy, ensuring high-quality design details.

Grooving: We employ various grooving techniques, including 45-degree cuts, scoring lines, and reinforcing cardboard with outer skin paper, to ensure secure and visually appealing folds.

Wrapping: Our boxes are wrapped in C2S paper using an advanced adhesive system for a strong, aesthetically pleasing finish. The cardboard then undergoes a 48-hour natural drying process to enhance the bond.

Cutting and Assembly: The final step involves expertly cutting and assembling the boxes. Our specialized equipment ensures precision in transforming flat sheets into three-dimensional structures, with an option for collapsible boxes to save shipping space.

What Design File Shoule Be Prepared

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File Format: Preferred formats: AI (Adobe Illustrator) or PDF for high-resolution artwork.
Resolution:Minimum of 300 DPI (dots per inch) to ensure sharp and clear prints.
Color Mode:Use CMYK color mode, which is best for four-color process printing. Avoid RGB mode to prevent color printing issues.
Fonts: Convert all text to outlines or include the specific fonts used to avoid font replacement issues.
Graphic Elements:All logos, photos, and icons should be high quality and correctly positioned. Provide necessary links and avoid using copyrighted images without permission.
Bleed Area: Usually an extra 3 to 5 mm around the edges, to ensure no white margins appear after cutting and printing.

The Process Flow & Duration Estimation

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Step 1: Free Design (1 day)

Collaborate with our team to create a unique design that perfectly aligns with your brand and vision.

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Step 4: Production (5-15 days)

Our team meticulously oversees every detail during production to ensure that your custom rigid boxes meet the highest standards. We also ensure that they are produced within the specified timeframe.

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Step 2: Free Sampling (3-5 days)

Receive a physical sample of your custom rigid box for assessment. Evaluate its appearance, functionality, and quality.

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Step 5: Quality Inspection (1-2 days)

Our dedicated quality control team conducts a comprehensive inspection of each rigid box to ensure they meet our rigorous quality standards.

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Step 3: Payment

Select your preferred payment method and submit your payment. We offer flexible payment options to accommodate your needs.

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Step 6: Delivery (3-30 days)

We take great care in packaging and shipping your custom rigid boxes to your specified location. We offer various transportation options tailored to your specific requirements.

How To Store Custom Rigid Boxes

Storing In Optimal Conditions:
Keep the boxes in a clean, climate-controlled environment. Ensure the area is free from high humidity to prevent damage to the boxes and their contents.
Protection From Sunlight:
Store the boxes in a location shielded from direct sunlight and UV exposure, which can fade the colors and weaken the cardboard.
Careful Stacking:
Stack the boxes carefully on pallets or shelves to avoid crushing or bending them. Limit the height of the stack to prevent any risk of them toppling.
Safe From Harmful Substances:
Ensure the boxes are stored in an area away from harmful chemicals or substances like solvents, oils, or cleaning agents to avoid potential damage.
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Factors That Influence Prices Of Custom Rigid Boxes

Material Quality and Type: The type of material used, such as high-end paperboard, chipboard, or other specialty materials, significantly impacts the cost. Higher quality or specialty materials typically increase the price.
Size and Complexity of Design: Larger boxes or designs with complex structures and shapes require more material and labor, leading to higher costs.
Printing and Customization: Detailed printing, including high-quality graphics, unique colors, and finishes like UV coating, foil stamping, or embossing, adds to the production cost.
Quantity Ordered: Larger quantities often reduce the unit cost due to economies of scale in production. Conversely, smaller orders usually cost more per unit.
Additional Features: Features like magnetic closures, ribbons, inserts, or windows can increase the cost due to the extra materials and labor required.
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The Basic Knowledge About Custom Rigid Boxes

Our blog is a hub for a wide array of engaging and detailed articles on custom rigid boxes, designed to provide you with critical insights and knowledge. Our objective is to empower you with the necessary information, assisting you in making well-informed decisions related to this topic.
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Everything You Need to Know About Gravure Printing

Table of Contents 1. Introduction to the Process Gravure printing is a direct printing method where ink from the recessed cells of the gravure cylinder is transferred directly onto the substrate. In gravure printing, the image areas of the printing plate are below the surface of the plate, with varying depths corresponding to the tonal variations of the image. The non-image areas are raised and on the same plane. During printing, ink fills the recessed cells, excess ink on the surface of the plate is wiped away by a doctor blade, and the plate is then pressed onto the substrate with sufficient pressure to transfer the ink from the cells onto the substrate, completing the printing process. 2. Process Flow The main steps of the gravure printing process include: 2.1 Design and Plate Making Designing and creating the gravure printing plate according to the requirements of the print job. The plate must be precise, with clear details to accurately transfer the image. 2.2 Plate Making Transferring the designed image onto the plate. Common methods include chemical etching, photomechanical processes, and mechanical engraving. The completed plate is inspected and refined to ensure quality and accuracy. 2.3 Printing Preparation This includes adjusting the plate, setting up the printing press, mixing inks, and selecting the printing substrate, ensuring the smooth operation of the press. 2.4 Printing Placing the prepared plate on the printing press,…

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Detailed Explanation of Embossing and Debossing Techniques

Table of Contents 1. Introduction to the Technique Embossing and debossing, also known as relief printing or raised printing, are post-press techniques that create a three-dimensional effect on paper or other substrates. By using pre-made embossing dies and applying pressure, the surface of the substrate is shaped into raised or recessed designs or text. This technique highlights specific areas of a printed piece, making them more prominent and visually appealing. 2. Principle of the Technique Plate Making: First, create the embossing (raised) and debossing (recessed) dies based on the design. This is usually done through engraving, which can involve woodcuts, copper engravings, or steel engravings. The engraving process distinguishes the primary from the secondary layers in the design, using depth to emphasize the main elements and adding details for secondary elements. Embossing and Debossing Process: During printing, place the substrate between the embossing and debossing dies and apply significant pressure. Under pressure, the substrate undergoes plastic deformation, creating raised or recessed designs and text. This process does not use ink but relies on the pressure from the printing machine. Visual Effects: Embossing and debossing techniques create noticeable relief effects, enhancing the three-dimensional feel and artistic appeal of the printed piece. The tactile differences provided by the raised or recessed designs add richness to the visual experience. Additionally, these techniques can produce various shapes and patterns, capturing…

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Die-Cutting Process for Paper Products

Table of Contents 1. Process Overview The die-cutting process is a critical technique in paper product processing. It utilizes molds to cut paper, cardboard, and other materials into specific shapes and sizes. Currently, the main die-cutting processes are flat-bed, rotary, and cylindrical die-cutting. Among these, flat-bed and cylindrical die-cutting are the most common. 1.1 Flat-Bed Die-Cutting Flat-bed die-cutting can be divided into vertical semi-automatic die-cutting machines and horizontal automatic die-cutting machines. Vertical Semi-Automatic Die-Cutting Machine: Known for its simple structure, easy maintenance, and ease of operation, this machine is widely used in smaller production facilities. However, it has high labor intensity and low production efficiency, typically operating at 20-30 cycles per minute, making it suitable for small batch production. Horizontal Automatic Die-Cutting Machine: This machine is safe and reliable with a high degree of automation and production efficiency. Due to its small platen stroke, manual loading and unloading of cardboard is challenging, so it usually includes an automatic feeding system. The overall structure is similar to a sheet-fed offset press, consisting of an automatic paper feeding system, die-cutting section, paper output section, and electrical control and mechanical transmission components, sometimes equipped with an automatic waste removal system. It is well-suited for micro-corrugated cartons and paper box forming. 1.2 Rotary Die-Cutting Rotary die-cutting replaces the platen with a cylindrical pressure roller, with the cutting die positioned below the roller.…

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Detailed Explanation of the Lamination Process

Table of Contents Introduction to the Process   Principle   Lamination is a surface finishing process in printing, also known as post-press coating, post-press lamination, or post-press film application. It involves covering the surface of printed products with a transparent plastic film (primarily BOPP and PET materials) of 0.012 to 0.020 mm thickness using a laminating machine, forming a paper-plastic composite product through adhesion.   Advantages Enhanced Durability: Lamination enhances the durability of packaging by adding a protective film to paper boxes and gift boxes, effectively preventing scratches, stains, and other damage. This extends the packaging's lifespan and ensures products remain undamaged during transport and storage.   Improved Visual Appeal: Lamination can significantly enhance the visual appeal of packaging. By choosing transparent or colored laminating materials, the packaging can appear more vibrant and attractive, capturing consumer attention and increasing product appeal.   Additional Design Space: Lamination offers extra design possibilities. Using materials with special effects or textures, such as matte or glossy finishes, can add unique and sophisticated elements to the packaging, enhancing the product's perceived quality and value.   Working Methods and Process   The lamination process can be divided into wet lamination and pre-coating lamination based on the materials and equipment used. Wet lamination involves using a freshly applied adhesive, which can be solvent-based or emulsion-based. Pre-coating lamination…

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Everything You Need to Know About Biodegradable Poly Mailers

Table of Contents Chapter 1: Understanding biodegradable poly mailers   1.1 What is a biodegradable poly mailer?   A biodegradable poly mailer is an eco-friendly packaging option made from biodegradable materials. It can decompose over time through various techniques like photodegradation, oxidation, and biological degradation, thereby avoiding environmental pollution. These mailers have good transparency, heat resistance, high tensile strength, impact resistance, rigidity, and toughness, with low heat shrinkage rates.   1.2 What are biodegradable poly mailers made of?   The main raw materials for biodegradable poly mailers include natural high molecular weight materials and biodegradable polymers. Specifically, there are several types:   Starch-based plastics: These are made by blending starch and plastics through a specific process. The primary materials are starch and polyethylene, along with certain degradation agents and plasticizers.     Polylactic acid (PLA): This is a biodegradable polyester plastic made from lactic acid through polymerization.   Cellulose: Another natural high molecular weight material, cellulose can also be used to make biodegradable plastic mailers.     Aliphatic polyesters, polylactic acid, polyvinyl alcohol: These are produced from microbial fermentation or synthetic biodegradable polymers.   PBS (polybutylene succinate): This material can be produced using petrochemical raw materials or through fermentation of renewable crops like starch, cellulose, glucose, etc.     These raw materials are extracted from natural plant fibers or biomass…

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The Ultimate Guide to Shipping Box

Table of Contents Chapter 1: Understanding shipping boxes   1.1 What is a shipping box?   The shipping box has a straightforward design, formed by folding and creasing a single piece of cardboard. It includes four three-dimensional panels: two long side panels and two short side panels, which can be folded and secured with adhesive tape or other methods. Usually, it also features a lid and a bottom that match its dimensions, enabling complete closure. Shipping boxes are used for packaging and transporting various products, known for their convenience, cost-effectiveness, and efficiency, making them widely used in the logistics industry.   1.2 What are the materials of shipping boxes?   1.2.1 Corrugated cardboard   Corrugated cardboard is one of the primary materials used in making paper boxes. It consists of one or two layers of corrugated cardboard and two or three layers of flat paper. There are various types of corrugated cardboard, classified based on the flute type as A, B, C, E, N, F, and N.     We can refer to the grammage of corrugated cardboard in this form:     1.2.2 Boxboard paper   Boxboard paper is the surface layer paperboard used in corrugated cardboard boxes, requiring high strength and good toughness, made from sulphate pulp. Depending on the quality and usage requirements of the boxes, boxboard…

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Everything You Need to Know About Glassine Bags

Table of Contents Chapter 1: Understanding glassine bags   1.1 What is a glassine bag?   Glassine bags are made from glassine paper. Glassine paper is a high-quality specialty paper material known for its dense and uniform texture, high internal strength, good translucency, and other characteristics. It also has functions such as high temperature resistance, moisture resistance, and oil resistance, making it widely used in packaging for industries such as food, clothing, electronics, home decor, and gifts.   1.2 What are the materials of glassine bags?   The raw materials used in manufacturing glassine bags consist mainly of the following components:       Furthermore, the coating materials for glassine paper include:     1.3 What are the uses of glassine bags?   Glassine bags are a versatile packaging solution widely used across various industries and product types. Here are some specific use cases:   Clothing packaging:   Glassine paper packaging bags are particularly suitable for clothing packaging due to their high temperature resistance, moisture resistance, and oil resistance. They can effectively protect clothing from environmental factors.   Environmental packaging:   As a material for eco-friendly, renewable, and plastic-free paper bags, glassine paper bags help reduce plastic pollution and serve as an "environmentally friendly attire" for numerous products.   1.4 Common sizes       1.5 What are the benefits…

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Everything You Need to Know About Zip Lock Bags

Table of Contents Chapter 1: Understanding zip lock bags   1.1 What is a zip lock bag?   A zip lock bag is a type of plastic packaging widely used for clothing, shoes, bags, food, cosmetics, medicines, and other products. Its main feature is the zip-lock closure design, which is convenient, quick, and provides good transparency. It can offer a beautiful, clean, and hygienic protection for the goods.   1.2  What are the materials of zip lock bags?   1.2.1 Polyethylene (PE)   PE is a type of plastic material with excellent properties, suitable for making high-pressure plastic bags, tote bags, and more.   Features: PE is soft, non-toxic, easy to dye, impact-resistant (-40°C to 90°C), resistant to moisture, and has good chemical resistance.   The molecular weight of polyethylene depends on its type, with common types including Low-Density Polyethylene (LDPE) and High-Density Polyethylene (HDPE). LDPE typically has a molecular weight between 1000 and 3000, offering good impact resistance and heat resistance, often used in making plastic bags. HDPE typically has a molecular weight between 3000 and 9000, providing good impact resistance, corrosion resistance, and heat resistance.   1.2.2 Polypropylene (PP)   Polypropylene (PP) is a versatile plastic material widely used for manufacturing high-transparency plastic films, self-sealing bags, flat bags, and vacuum-formed boxes. It offers several advantages, including easy colorability,…

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Everything You Need to Know About Honeycomb Paper Bags

Table of Contents Chapter 1: Understanding honeycomb paper bags   1.1 What is a honeycomb paper bag?   A honeycomb paper bag is made by bonding three layers: kraft paper, honeycomb paper, and kraft paper again, with honeycomb paper as the primary material. With the growing environmental consciousness, honeycomb paper bags are emerging as a new star in the express delivery and logistics industry, gradually replacing many plastic products due to their eco-friendly and biodegradable nature. These bags feature a hexagonal cell structure similar to a honeycomb, providing lightweight, durable, and eco-friendly packaging solutions for industries such as shipping, logistics, and e-commerce.   1.2 What are the materials of honeycomb paper bags?   1.2.1 Honeycomb paper     Honeycomb paper, also known as honeycomb packaging paper or honeycomb kraft paper, is a type of cushioning protective material made by die-cutting kraft paper into a mesh-like structure that can be expanded into a honeycomb pattern. It is used as an eco-friendly alternative to plastic-based materials like bubble wrap or foam in protective packaging, suitable for shipping, cross-border e-commerce, courier transport, and product packaging, providing strong protection for goods. The paper is initially flat after die-cutting from kraft paper but expands into a honeycomb pattern when used or made into bags.   Honeycomb paper must be made from the long fibers of…

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The Ultimate Guide to Rigid Box

Table of Contents Chapter 1: Understanding rigid boxes 1.1 What is a rigid box? A rigid box is a type of high-end packaging known for its exquisite appearance, refined craftsmanship, and intricate structure. It is named for the multiple pasting processes involved in its production. Essentially, pasting involves adhering the box's surface paper to an industrial board. Rigid boxes are renowned for their robust and durable construction, maintaining their shape and integrity even under pressure. They find wide application across various industries, including luxury goods, cosmetics, electronics, jewelry, and gift packaging. These boxes are favored for their ability to convey quality and elegance, making them an ideal choice for high-end products. 1.2 What are the materials of rigid boxes? 1.2.1 Gray board paper Gray board paper, also known as greyboard, is a type of paperboard made from recycled waste paper and is considered an environmentally friendly packaging material. It comes in three main types: single gray, double gray, and full gray. Single gray board has one side that is gray; full gray board is uniformly gray on both sides, including the core; double gray board has gray on both sides, with a yellowish core visible from the cut edge. While double gray and full gray may look similar externally, full gray board tends to have better rigidity. Double gray board is more cost-effective, hence its widespread…

What People Say About Our Rigid Boxes

“Absolutely thrilled with the quality of the custom rigid boxes! They perfectly complement my products and elevate my brand’s image.”
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“The attention to detail in the design and manufacturing of these boxes is impressive. They arrived exactly as I envisioned them.”
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“Great customer service! The team was incredibly helpful in guiding me through the customization process and ensuring timely delivery.”
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“I’m amazed by the durability and finish of the rigid boxes. They add such a professional touch to my product packaging.”
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“Loved the eco-friendly aspect of these boxes. It’s wonderful to have sustainable yet luxurious packaging options for my business.”
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The Common Pitfalls When Purchasing

Underestimating the Importance of Material Quality: Choosing lower-quality materials can compromise the box's durability and appearance.

How to Avoid It: Always opt for high-quality materials that suit your product’s needs and brand image.

Neglecting Proper Sizing and Fit: Ordering boxes that don't properly fit your product can lead to damage during shipping or an unprofessional presentation.

How to Avoid It: Ensure accurate measurements of your products and consider any additional space needed for padding or inserts.

Overlooking Design and Aesthetics: Not paying attention to the design can result in boxes that fail to resonate with your brand or appeal to your customers.

How to Avoid It: Work closely with the design team to ensure the box reflects your brand identity and aesthetics.

Ignoring the Complexity of Customization: Underestimating the time and cost involved in intricate designs and custom features can lead to budget overruns and delays.

How to Avoid It: Be clear about your requirements and budget, and seek advice from the manufacturer on cost-effective customization options.

Disregarding Environmental Impact: In a market increasingly conscious about sustainability, neglecting the eco-friendliness of your packaging can affect your brand image.

How to Avoid It: Choose sustainable materials and processes wherever possible.

A Brief Self-Nomination, Why Choose Package N’ Go?

Package N’ Go, a prominent American company, has carved out a significant global presence, thanks to our innovative supply chain strategies centered in China. Over the past twenty years, we’ve established ourselves as a frontrunner in the packaging industry, driven by our dedication to delivering custom packaging solutions.
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Our Competitive Edges Include:
Direct Factory Access
Personalized Service
Minimal MOQ
Cost-Effective Solutions
Rapid Processing
Universal Quality Standards
Round-the-Clock Support
Varied Shipping Options
Flexible Payment Options

What After Sales Service Do We Provide?

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Swift Order Management: At the heart of our service is a commitment to quick and efficient order processing, ensuring that your deadlines are met with ease and reliability.
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Uncompromised Quality Commitment: Our dedication to quality in our custom mailer boxes is unwavering. Should any concerns arise, our devoted quality assurance team is on hand to swiftly address and rectify them, guaranteeing the excellence of our products.
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Hassle-Free Return Policy: Your satisfaction is paramount. In the unlikely event of dissatisfaction with your order, we offer an easy and customer-friendly returns and refunds policy, ensuring a smooth and satisfactory resolution.
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Real-Time Order Monitoring: With our service, you’ll receive continuous updates and real-time tracking of your order. This transparency allows you to stay well-informed about every stage of your custom mailer boxes’ production and delivery journey.
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The FAQs About Custom Rigid Boxes

Rigid boxes can be customized in various ways, such as adjusting size, shape, color, and finish. Additionally, you have the freedom to incorporate custom graphics, logos, and text to create a unique and personalized packaging design.
Absolutely! Feel free to request a dieline from our live chat, and one of our account managers will provide you with an editable dieline in Adobe Illustrator. Once you’ve completed your design, simply send it back to us for further processing.
Yes, the minimum order is 500 units for boxes. Additionally, we provide discounts for larger volumes.
While we make every effort to manage colors and meet your expectations, it’s essential to note that colors displayed on your screen may differ slightly from the printed boxes. This discrepancy occurs due to variations in monitor calibration and the color spaces used. Screens use RGB (Red, Green, Blue), while printing employs CMYK (Cyan, Magenta, Yellow, black). We ensure that your proof simulates the final printed colors as closely as possible. If you have specific color requirements, please let us know in the comments, and we’ll assist in achieving your desired result.
Certainly! We possess expertise in managing international deliveries and can ship rigid boxes to customers worldwide. Our logistics network is well-equipped to meet international shipping requirements, ensuring a seamless and dependable delivery to your desired destination.
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