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new Custom Tear Open Box - Package N' Go

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A custom tear open box is a specialized packaging solution designed to offer a convenient and engaging unboxing experience for consumers. Unlike traditional packaging, these boxes feature a tear-open mechanism that allows customers to easily access the product inside without the need for scissors, knives, or other tools.
– Effortless Accessibility
– Enhanced Product Protection
– Customization Options
– Environmentally Friendly
– Cost-Effective
– Brand Visibility
– Versatile Applications
– Tamper-evident
– Additional locking option available
– Smart packaging solution: QR Code & Bar Code

What Tear Open Boxes Are

General Applications For Custom Tear Open Boxes

Custom tear-open boxes find application in various industries and scenarios due to their convenient and user-friendly design.

Digital Products




Cosmetics And Beauty Products


Gifts And Premiums


Food And Beverages


Automotive Parts


Pharmaceuticals And Healthcare


Toys And Games




Retail Packaging

Hot Selling Types Of Custom Tear Open Box


Cardboard Zipping Obelisk Box

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Tear-Off, Zipper Top Cover Carton

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Shelf-Ready Packaging With Tear Open

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Tear-Open Napkin Box

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Tear Strip Carton Box With Adhesive Tape

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Mailer Box With Zipper

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Eco-Friendliness Of Tear Open Boxes

Tear open boxes, being paper-based, offer a more eco-friendly option compared to plastic packaging. They are biodegradable, compostable, and recyclable. However, it's important to note that tear strips made of plastic and certain post-press coatings like UV or foil stamping can complicate the recycling process. An essential step towards eco-friendliness is incorporating recycled materials in the production of tear open boxes. Utilizing post-consumer recycled materials reduces the demand for virgin resources, minimizing the environmental impact of production.

White Kraft
Black Kraft
Natural Brown Kraft
Corrugated Sheet

Customization Of Custom Tear Open Boxes

Sustainable Inserts


Paperboard Inserts


Molded Pulp Inserts


Corrugated Inserts


Blister Inserts


Foam Inserts


Pearl Cotton Inserts


EVA Foam Inserts



Gloss Lamination


Matte Lamination


Soft Touch


Aqueous Coating

Spot UV
Hot Foil Stamping
Cold Foil Stamping
Different Kinds Of Tear Strips
Tear strips on tear-open boxes come in various types, each designed for a specific opening mechanism or user experience. Two common types are:
Die-Cut Tear Strip: Die-cut tear strips are meticulously crafted, featuring a specialized cut or groove in the packaging material. This design enables effortless tearing along a predefined path, ensuring that users can easily follow the intended tear line.
Pull Tab Tear Strip: Pull tab tear strips feature a small, user-friendly tab or extension, typically constructed from durable PVC material. Users can readily grip and pull this tab to initiate the tearing process.

How Tear Open Boxes Are Made

Printing: In the manufacturing of tear-open boxes, the process begins with precision printing. Flexography is used for kraft paperboard, while offset printing is employed for white paperboard. Color calibration and enhancements like spot UV coating, glitter, or foil stamping are meticulously done for vibrant and sharp designs.
Composite (For Corrugated Boxes): Corrugated cardboard tear open boxes require a compositing step. Two pieces of cardboard are bonded with corrugated sheets using strong adhesive, then flattened under pressure. Natural drying enhances material cohesion.
Die-cutting: Die-cutting is crucial for custom shapes and tear lines. Skilled technicians calibrate die pressure to minimize waste, ensuring precision. Regular machine cleaning maintains product quality.
Removing offcuts: The penultimate step involves giving shape to the boxes by removing offcuts. While this step may seem straightforward, it requires expertise, as it directly impacts the quality of the final product.
Box Gluing: The final step is box gluing, executed with the help of professional equipment. If a pull tab tear strip is chosen, it is integrated during this step as well. The result is a completed tear-open box, ready to impress. =

What Design Files Should Be Prepared

File Format: Preferred formats: AI (Adobe Illustrator) or PDF for high-resolution artwork.
Resolution:Minimum of 300 DPI (dots per inch) to ensure sharp and clear prints.
Color Mode: Use CMYK color mode, which is best for four-color process printing. Avoid RGB mode to prevent color printing issues.
Fonts:Convert all text to outlines or include the specific fonts used to avoid font replacement issues.
Graphic Elements:All logos, photos, and icons should be high quality and correctly positioned. Provide necessary links and avoid using copyrighted images without permission.
Bleed Area: Usually an extra 3 to 5 mm around the edges, to ensure no white margins appear after cutting and printing.

The Process Flow & Duration Estimation


Step 1: Free Design (1 day)

Collaborate with our team to create a unique design that perfectly aligns with your brand and vision.


Step 4: Production (5-15 days)

Our team meticulously oversees every detail during production to ensure that your custom tear open boxes meet the highest standards. We also ensure that they are produced within the specified timeframe.


Step 2: Free Sampling (3-5 days)

Receive a physical sample of your custom tear open box for assessment. Evaluate its appearance, functionality, and quality.


Step 5: Quality Inspection (1-2 days)

Our dedicated quality control team conducts a comprehensive inspection of each tear open box to ensure they meet our rigorous quality standards.


Step 3: Payment

Select your preferred payment method and submit your payment. We offer flexible payment options to accommodate your needs.


Step 6: Delivery (3-30 days)

We take great care in packaging and shipping your custom tear open boxes to your specified location. We offer various transportation options tailored to your specific requirements.

How To Store Custom Tear Open Boxes

Clean and Dry Environment:
Store the tear-open boxes in a clean, dry, and temperature-controlled environment. Avoid areas with excessive humidity, as moisture can damage the boxes and their contents.
Avoid Direct Sunlight:
Keep the boxes away from direct sunlight and UV rays, as prolonged exposure can cause the colors to fade and the cardboard to weaken.
If you need to stack the boxes, do so with care. Use pallets or shelves to prevent crushing or deformation. Avoid stacking them too high to prevent them from toppling over.
Store Away from Chemicals:
Prevent the boxes from coming into contact with chemicals such as solvents, acids, or alkalis to avoid chemical reactions or damage to the material.

Factors That Influence Prices Of Custom Tear Open Boxes

Box Size: Larger boxes need more materials and time, increasing costs.
Material: Material choice affects prices, with specialty options costing more.
Printing and Customization: Complex printing and customization raise costs. Features like die-cut windows or inserts add complexity and cost.
Quantity: Ordering in bulk often reduces per-unit costs due to production efficiencies.

The Basic Knowledge About Custom Tear Open Boxes

We consistently publish informative blog articles covering a wide range of topics related to custom tear open boxes. Our goal is to provide you with the essential knowledge you need to make informed decisions.
The Different Types of Tear Open Boxes Available in the Market

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The Ultimate Guide to Tear Open Box

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How do custom bubble mailers provide cushioning and protection for items?

Custom bubble mailers have gained popularity as a packaging option due to their ability to withstand the harsh realities of shipping. Whether it is to cushion fragile items or to protect goods during transit, these envel…

How to Choose The Right Bubble Mailer For Your Shipping Needs

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What is a Recycled Poly Mailer And Why Should we Use it?

With e-commerce and online shopping rapidly gaining momentum, custom mailer bags have emerged as a convenient and viable solution. Though, with the mounting packing waste and demand for raw materials, the environmental i…

How do Poly Mailers With Logo Benefit Your Business?

As e-commerce continues to dominate the market, poly mailers have become the packaging preference for many businesses, as they are a great option for mailing a variety of products because of their lightweight, strong, an…

Cold or Hot? Exploring the Benefits of Foil Stamping

Are you looking to add an extra touch of luxury to your product packaging? Have you considered foil stamping as a potential option? Foil stamping is a popular choice for businesses due to its ability to add depth and tex…

What People Say About Our Tear Open Boxes

“I was blown away by the quality and design options for these tear open boxes. They added a unique touch to my product packaging, and my customers love them!”
“The tear open boxes exceeded my expectations in terms of durability. They’re perfect for shipping delicate items without worrying about damage during transit.”
“The customization options are fantastic. I could brand these boxes exactly the way I wanted. It made a significant impact on my product presentation.”
“Fast shipping and excellent customer service. The team helped me through the design process, and the final product turned out great.”
“I was initially hesitant about custom packaging costs, but these boxes are worth every penny. They’ve helped elevate my brand.”

The Common Pitfalls When Purchasing

Ignoring Design Details: Overlooking design specifics can lead to boxes that don't align with your brand.

How to Avoid It: Clearly communicate your design requirements and collaborate closely with the manufacturer to ensure your vision is met.

Choosing the Cheapest Option: Opting for the lowest-cost provider may result in subpar quality or limited customization.

How to Avoid It: Balance cost considerations with quality and customization needs. Invest in boxes that reflect your brand’s image.

Not Testing Tear-Open Functionality: Failing to test tear-open functionality may lead to boxes that are too difficult or too easy to open.

How to Avoid It: Request samples for testing and assess the tear-open experience to ensure it matches your product’s needs.

Ignoring Sustainability: Neglecting eco-friendly options can harm your brand's image and impact the environment.

How to Avoid It: Inquire about sustainable materials and practices, aligning your packaging with eco-conscious consumers.

Overcomplicating Design: Missing out on branding opportunities can hinder your marketing efforts.

How to Avoid It: Utilize the entire box surface for branding, including the interior, to create a memorable unboxing experience.

Ignoring Lead Times :Not considering production and delivery lead times can disrupt your business operations.

How to Avoid It: Plan well in advance and communicate your deadlines to the manufacturer to ensure timely delivery.

A Brief Self-Nomination, Why Choose Package N’ Go?

Package N’ Go is an American enterprise that has established a strong global presence through its innovative supply chain operations rooted in US and Asia. With an impressive track record spanning two decades, we have risen to prominence as a leading player in the industry. Our success is underpinned by our unwavering commitment to providing tailored packaging solutions.
Our Key Competitive Advantages:
Direct Factory Sourcing InHouse Productions
Customized Services
Lowest Minimum Order Quantity (MOQ)
Unbeatable Cost-Effectiveness
Swift Order Processing
Global Quality Control Standards
Responsive 24-Hour Assistance
Diverse Transportation Options
Flexible Payment Methods

What After Sales Service Do We Provide?

01 /

Efficient Order Processing: We prioritize fast and efficient order processing to help you meet your deadlines confidently.

02 /

Quality Assurance: We’re committed to the quality of our custom tear open boxs. If any issues arise, our dedicated quality assurance team will promptly address and resolve them, ensuring you receive top-notch products.

03 /

Returns and Refunds: In the rare event that you’re not entirely satisfied with your order, our customer-friendly returns and refunds policy ensures a hassle-free process to resolve any issues to your satisfaction.

04 /

Order Tracking and Updates: Stay informed about your order’s status with real-time tracking and regular updates, so you’re always in the know about the production and delivery progress of your custom tear open boxs.

The FAQs About Custom Tear Open Boxes

Tear open boxes are commonly used to package a variety of products, including food and beverage items, consumer goods, and personal care products. These custom boxes are particularly popular for items that need to be accessed quickly and easily, such as snack foods or single-serving products.
To determine the box size you need, measure your product and any packing material you’ll be using left to right (L), front to back (W) and bottom to top (D). Add 1/8” – 1/4” to each of these dimensions to make sure there is a little extra space.
Our minimum quantity is 500 pieces of boxes and 10,000 for plastic bags. We do offer volume discounts.
You will receive a digital proof of your box before we go to production. The proof will be emailed shortly after placing your order. You can also review your online proof in your account.
Yes, we are able to offer any type of box. We offer any box style that you may think of. If you have something in mind and your order quantity is above 500 units. Feel free to get in touch and we’ll be more than happy to assist you.

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