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new Custom Tear Open Box - Package N' Go

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A custom tear open box is a specialized packaging solution designed to offer a convenient and engaging unboxing experience for consumers. Unlike traditional packaging, these boxes feature a tear-open mechanism that allows customers to easily access the product inside without the need for scissors, knives, or other tools.
– Effortless Accessibility
– Enhanced Product Protection
– Customization Options
– Environmentally Friendly
– Cost-Effective
– Brand Visibility
– Versatile Applications
– Tamper-evident
– Additional locking option available
– Smart packaging solution: QR Code & Bar Code

What Tear Open Boxes Are

General Applications For Custom Tear Open Boxes

Custom tear-open boxes find application in various industries and scenarios due to their convenient and user-friendly design.

Digital Products




Cosmetics And Beauty Products


Gifts And Premiums


Food And Beverages


Automotive Parts


Pharmaceuticals And Healthcare


Toys And Games




Retail Packaging

Hot Selling Types Of Custom Tear Open Box


Cardboard Zipping Obelisk Box

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Tear-Off, Zipper Top Cover Carton

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Shelf-Ready Packaging With Tear Open

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Tear-Open Napkin Box

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Tear Strip Carton Box With Adhesive Tape

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Mailer Box With Zipper

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Eco-Friendliness Of Tear Open Boxes

Tear open boxes, being paper-based, offer a more eco-friendly option compared to plastic packaging. They are biodegradable, compostable, and recyclable. However, it's important to note that tear strips made of plastic and certain post-press coatings like UV or foil stamping can complicate the recycling process. An essential step towards eco-friendliness is incorporating recycled materials in the production of tear open boxes. Utilizing post-consumer recycled materials reduces the demand for virgin resources, minimizing the environmental impact of production.

White Kraft
Black Kraft
Natural Brown Kraft
Corrugated Sheet

Customization Of Custom Tear Open Boxes

Sustainable Inserts


Paperboard Inserts


Molded Pulp Inserts


Corrugated Inserts


Blister Inserts


Foam Inserts


Pearl Cotton Inserts


EVA Foam Inserts



Gloss Lamination


Matte Lamination


Soft Touch


Aqueous Coating

Spot UV
Hot Foil Stamping
Cold Foil Stamping
Different Kinds Of Tear Strips
Tear strips on tear-open boxes come in various types, each designed for a specific opening mechanism or user experience. Two common types are:
Die-Cut Tear Strip: Die-cut tear strips are meticulously crafted, featuring a specialized cut or groove in the packaging material. This design enables effortless tearing along a predefined path, ensuring that users can easily follow the intended tear line.
Pull Tab Tear Strip: Pull tab tear strips feature a small, user-friendly tab or extension, typically constructed from durable PVC material. Users can readily grip and pull this tab to initiate the tearing process.

How Tear Open Boxes Are Made

Printing: In the manufacturing of tear-open boxes, the process begins with precision printing. Flexography is used for kraft paperboard, while offset printing is employed for white paperboard. Color calibration and enhancements like spot UV coating, glitter, or foil stamping are meticulously done for vibrant and sharp designs.
Composite (For Corrugated Boxes): Corrugated cardboard tear open boxes require a compositing step. Two pieces of cardboard are bonded with corrugated sheets using strong adhesive, then flattened under pressure. Natural drying enhances material cohesion.
Die-cutting: Die-cutting is crucial for custom shapes and tear lines. Skilled technicians calibrate die pressure to minimize waste, ensuring precision. Regular machine cleaning maintains product quality.
Removing offcuts: The penultimate step involves giving shape to the boxes by removing offcuts. While this step may seem straightforward, it requires expertise, as it directly impacts the quality of the final product.
Box Gluing: The final step is box gluing, executed with the help of professional equipment. If a pull tab tear strip is chosen, it is integrated during this step as well. The result is a completed tear-open box, ready to impress. =

What Design Files Should Be Prepared

File Format: Preferred formats: AI (Adobe Illustrator) or PDF for high-resolution artwork.
Resolution:Minimum of 300 DPI (dots per inch) to ensure sharp and clear prints.
Color Mode: Use CMYK color mode, which is best for four-color process printing. Avoid RGB mode to prevent color printing issues.
Fonts:Convert all text to outlines or include the specific fonts used to avoid font replacement issues.
Graphic Elements:All logos, photos, and icons should be high quality and correctly positioned. Provide necessary links and avoid using copyrighted images without permission.
Bleed Area: Usually an extra 3 to 5 mm around the edges, to ensure no white margins appear after cutting and printing.

The Process Flow & Duration Estimation


Step 1: Free Design (1 day)

Collaborate with our team to create a unique design that perfectly aligns with your brand and vision.


Step 4: Production (5-15 days)

Our team meticulously oversees every detail during production to ensure that your custom tear open boxes meet the highest standards. We also ensure that they are produced within the specified timeframe.


Step 2: Free Sampling (3-5 days)

Receive a physical sample of your custom tear open box for assessment. Evaluate its appearance, functionality, and quality.


Step 5: Quality Inspection (1-2 days)

Our dedicated quality control team conducts a comprehensive inspection of each tear open box to ensure they meet our rigorous quality standards.


Step 3: Payment

Select your preferred payment method and submit your payment. We offer flexible payment options to accommodate your needs.


Step 6: Delivery (3-30 days)

We take great care in packaging and shipping your custom tear open boxes to your specified location. We offer various transportation options tailored to your specific requirements.

How To Store Custom Tear Open Boxes

Clean and Dry Environment:
Store the tear-open boxes in a clean, dry, and temperature-controlled environment. Avoid areas with excessive humidity, as moisture can damage the boxes and their contents.
Avoid Direct Sunlight:
Keep the boxes away from direct sunlight and UV rays, as prolonged exposure can cause the colors to fade and the cardboard to weaken.
If you need to stack the boxes, do so with care. Use pallets or shelves to prevent crushing or deformation. Avoid stacking them too high to prevent them from toppling over.
Store Away from Chemicals:
Prevent the boxes from coming into contact with chemicals such as solvents, acids, or alkalis to avoid chemical reactions or damage to the material.

Factors That Influence Prices Of Custom Tear Open Boxes

Box Size: Larger boxes need more materials and time, increasing costs.
Material: Material choice affects prices, with specialty options costing more.
Printing and Customization: Complex printing and customization raise costs. Features like die-cut windows or inserts add complexity and cost.
Quantity: Ordering in bulk often reduces per-unit costs due to production efficiencies.

The Basic Knowledge About Custom Tear Open Boxes

We consistently publish informative blog articles covering a wide range of topics related to custom tear open boxes. Our goal is to provide you with the essential knowledge you need to make informed decisions.
Die-Cutting Process for Paper Products

Table of Contents 1. Process Overview The die-cutting process is a critical technique in paper product processing. It utilizes molds to cut paper, cardboard, and other materials into specific shapes and sizes. Currently, the main die-cutting processes are flat-bed, rotary, and cylindrical die-cutting. Among these, flat-bed and cylindrical die-cutting are the most common. 1.1 Flat-Bed Die-Cutting Flat-bed die-cutting can be divided into vertical semi-automatic die-cutting machines and horizontal automatic die-cutting machines. Vertical Semi-Automatic Die-Cutting Machine: Known for its simple structure, easy maintenance, and ease of operation, this machine is widely used in smaller production facilities. However, it has high labor intensity and low production efficiency, typically operating at 20-30 cycles per minute, making it suitable for small batch production. Horizontal Automatic Die-Cutting Machine: This machine is safe and reliable with a high degree of automation and production efficiency. Due to its small platen stroke, manual loading and unloading of cardboard is challenging, so it usually includes an automatic feeding system. The overall structure is similar to a sheet-fed offset press, consisting of an automatic paper feeding system, die-cutting section, paper output section, and electrical control and mechanical transmission components, sometimes equipped with an automatic waste removal system. It is well-suited for micro-corrugated cartons and paper box forming. 1.2 Rotary Die-Cutting Rotary die-cutting replaces the platen with a cylindrical pressure roller, with the cutting die positioned below the roller.…

Detailed Explanation of the Lamination Process

Table of Contents Introduction to the Process   Principle   Lamination is a surface finishing process in printing, also known as post-press coating, post-press lamination, or post-press film application. It involves covering the surface of printed products with a transparent plastic film (primarily BOPP and PET materials) of 0.012 to 0.020 mm thickness using a laminating machine, forming a paper-plastic composite product through adhesion.   Advantages Enhanced Durability: Lamination enhances the durability of packaging by adding a protective film to paper boxes and gift boxes, effectively preventing scratches, stains, and other damage. This extends the packaging's lifespan and ensures products remain undamaged during transport and storage.   Improved Visual Appeal: Lamination can significantly enhance the visual appeal of packaging. By choosing transparent or colored laminating materials, the packaging can appear more vibrant and attractive, capturing consumer attention and increasing product appeal.   Additional Design Space: Lamination offers extra design possibilities. Using materials with special effects or textures, such as matte or glossy finishes, can add unique and sophisticated elements to the packaging, enhancing the product's perceived quality and value.   Working Methods and Process   The lamination process can be divided into wet lamination and pre-coating lamination based on the materials and equipment used. Wet lamination involves using a freshly applied adhesive, which can be solvent-based or emulsion-based. Pre-coating lamination…

Everything You Need to Know About Biodegradable Poly Mailers

Table of Contents Chapter 1: Understanding biodegradable poly mailers   1.1 What is a biodegradable poly mailer?   A biodegradable poly mailer is an eco-friendly packaging option made from biodegradable materials. It can decompose over time through various techniques like photodegradation, oxidation, and biological degradation, thereby avoiding environmental pollution. These mailers have good transparency, heat resistance, high tensile strength, impact resistance, rigidity, and toughness, with low heat shrinkage rates.   1.2 What are biodegradable poly mailers made of?   The main raw materials for biodegradable poly mailers include natural high molecular weight materials and biodegradable polymers. Specifically, there are several types:   Starch-based plastics: These are made by blending starch and plastics through a specific process. The primary materials are starch and polyethylene, along with certain degradation agents and plasticizers.     Polylactic acid (PLA): This is a biodegradable polyester plastic made from lactic acid through polymerization.   Cellulose: Another natural high molecular weight material, cellulose can also be used to make biodegradable plastic mailers.     Aliphatic polyesters, polylactic acid, polyvinyl alcohol: These are produced from microbial fermentation or synthetic biodegradable polymers.   PBS (polybutylene succinate): This material can be produced using petrochemical raw materials or through fermentation of renewable crops like starch, cellulose, glucose, etc.     These raw materials are extracted from natural plant fibers or biomass…

The Ultimate Guide to Shipping Box

Table of Contents Chapter 1: Understanding shipping boxes   1.1 What is a shipping box?   The shipping box has a straightforward design, formed by folding and creasing a single piece of cardboard. It includes four three-dimensional panels: two long side panels and two short side panels, which can be folded and secured with adhesive tape or other methods. Usually, it also features a lid and a bottom that match its dimensions, enabling complete closure. Shipping boxes are used for packaging and transporting various products, known for their convenience, cost-effectiveness, and efficiency, making them widely used in the logistics industry.   1.2 What are the materials of shipping boxes?   1.2.1 Corrugated cardboard   Corrugated cardboard is one of the primary materials used in making paper boxes. It consists of one or two layers of corrugated cardboard and two or three layers of flat paper. There are various types of corrugated cardboard, classified based on the flute type as A, B, C, E, N, F, and N.     We can refer to the grammage of corrugated cardboard in this form:     1.2.2 Boxboard paper   Boxboard paper is the surface layer paperboard used in corrugated cardboard boxes, requiring high strength and good toughness, made from sulphate pulp. Depending on the quality and usage requirements of the boxes, boxboard…

Everything You Need to Know About Glassine Bags

Table of Contents Chapter 1: Understanding glassine bags   1.1 What is a glassine bag?   Glassine bags are made from glassine paper. Glassine paper is a high-quality specialty paper material known for its dense and uniform texture, high internal strength, good translucency, and other characteristics. It also has functions such as high temperature resistance, moisture resistance, and oil resistance, making it widely used in packaging for industries such as food, clothing, electronics, home decor, and gifts.   1.2 What are the materials of glassine bags?   The raw materials used in manufacturing glassine bags consist mainly of the following components:       Furthermore, the coating materials for glassine paper include:     1.3 What are the uses of glassine bags?   Glassine bags are a versatile packaging solution widely used across various industries and product types. Here are some specific use cases:   Clothing packaging:   Glassine paper packaging bags are particularly suitable for clothing packaging due to their high temperature resistance, moisture resistance, and oil resistance. They can effectively protect clothing from environmental factors.   Environmental packaging:   As a material for eco-friendly, renewable, and plastic-free paper bags, glassine paper bags help reduce plastic pollution and serve as an "environmentally friendly attire" for numerous products.   1.4 Common sizes       1.5 What are the benefits…

Everything You Need to Know About Zip Lock Bags

Table of Contents Chapter 1: Understanding zip lock bags   1.1 What is a zip lock bag?   A zip lock bag is a type of plastic packaging widely used for clothing, shoes, bags, food, cosmetics, medicines, and other products. Its main feature is the zip-lock closure design, which is convenient, quick, and provides good transparency. It can offer a beautiful, clean, and hygienic protection for the goods.   1.2  What are the materials of zip lock bags?   1.2.1 Polyethylene (PE)   PE is a type of plastic material with excellent properties, suitable for making high-pressure plastic bags, tote bags, and more.   Features: PE is soft, non-toxic, easy to dye, impact-resistant (-40°C to 90°C), resistant to moisture, and has good chemical resistance.   The molecular weight of polyethylene depends on its type, with common types including Low-Density Polyethylene (LDPE) and High-Density Polyethylene (HDPE). LDPE typically has a molecular weight between 1000 and 3000, offering good impact resistance and heat resistance, often used in making plastic bags. HDPE typically has a molecular weight between 3000 and 9000, providing good impact resistance, corrosion resistance, and heat resistance.   1.2.2 Polypropylene (PP)   Polypropylene (PP) is a versatile plastic material widely used for manufacturing high-transparency plastic films, self-sealing bags, flat bags, and vacuum-formed boxes. It offers several advantages, including easy colorability,…

Everything You Need to Know About Honeycomb Paper Bags

Table of Contents Chapter 1: Understanding honeycomb paper bags   1.1 What is a honeycomb paper bag?   A honeycomb paper bag is made by bonding three layers: kraft paper, honeycomb paper, and kraft paper again, with honeycomb paper as the primary material. With the growing environmental consciousness, honeycomb paper bags are emerging as a new star in the express delivery and logistics industry, gradually replacing many plastic products due to their eco-friendly and biodegradable nature. These bags feature a hexagonal cell structure similar to a honeycomb, providing lightweight, durable, and eco-friendly packaging solutions for industries such as shipping, logistics, and e-commerce.   1.2 What are the materials of honeycomb paper bags?   1.2.1 Honeycomb paper     Honeycomb paper, also known as honeycomb packaging paper or honeycomb kraft paper, is a type of cushioning protective material made by die-cutting kraft paper into a mesh-like structure that can be expanded into a honeycomb pattern. It is used as an eco-friendly alternative to plastic-based materials like bubble wrap or foam in protective packaging, suitable for shipping, cross-border e-commerce, courier transport, and product packaging, providing strong protection for goods. The paper is initially flat after die-cutting from kraft paper but expands into a honeycomb pattern when used or made into bags.   Honeycomb paper must be made from the long fibers of…

The Ultimate Guide to Rigid Box

Table of Contents Chapter 1: Understanding rigid boxes 1.1 What is a rigid box? A rigid box is a type of high-end packaging known for its exquisite appearance, refined craftsmanship, and intricate structure. It is named for the multiple pasting processes involved in its production. Essentially, pasting involves adhering the box's surface paper to an industrial board. Rigid boxes are renowned for their robust and durable construction, maintaining their shape and integrity even under pressure. They find wide application across various industries, including luxury goods, cosmetics, electronics, jewelry, and gift packaging. These boxes are favored for their ability to convey quality and elegance, making them an ideal choice for high-end products. 1.2 What are the materials of rigid boxes? 1.2.1 Gray board paper Gray board paper, also known as greyboard, is a type of paperboard made from recycled waste paper and is considered an environmentally friendly packaging material. It comes in three main types: single gray, double gray, and full gray. Single gray board has one side that is gray; full gray board is uniformly gray on both sides, including the core; double gray board has gray on both sides, with a yellowish core visible from the cut edge. While double gray and full gray may look similar externally, full gray board tends to have better rigidity. Double gray board is more cost-effective, hence its widespread…

The Different Types of Tear Open Boxes Available in the Market

Table of Contents Tear open boxes, alternatively referred to as tear strip boxes or easy open boxes, are the ideal packaging solution for those seeking a quick and effortless access to its contents. These boxes feature a tearable strip or perforated line, avoiding the need for additional tools or equipment.   For businesses in the packaging industry, it is vital to comprehend the different types of tear open boxes available. By doing so, companies can offer custom-made packaging solutions that perfectly fit their clients' exact requirements. Additionally, in-depth knowledge of tear open boxes empowers businesses to educate their customers on the unique benefits and characteristics of each option, thereby enabling them to make well-informed choices.   Basic types of tear open boxes and their features   In fact, easy tear tape can be incorporated into various packaging products, including cardboard boxes, corrugated boxes, and shipping boxes, among others. Rigid boxes typically do not use easy tear tape because they often have user-friendly opening mechanisms such as flip-top lids, book-style openings, or sliding drawers. However, when confidentiality is required for rigid boxes, easy tear tape can be a great solution.   For traditional boxes, the decision to include easy tear tape depends on factors such as convenience of opening and the specific needs of packaging and transportation. We recommend using easy…

The Ultimate Guide to Tear Open Box

Table of Contents Chapter 1: Understanding tear open boxes   1.1 What is a tear open box?   Tear open boxes, also known as tear strip boxes or pull-tab boxes, are a type of packaging designed for easy opening. They feature a tear-off strip or perforated section that allows consumers to open the box without the need for scissors or other tools. This innovative design simplifies the unboxing experience and enhances user convenience. This type of box also has anti-theft and anti-snooping features. Once opened, it cannot be restored.   1.2 What are the uses of tear open boxes?   The tear open box plays a crucial role in transportation. Its sturdy structure and appropriate size make it an ideal choice for shipping a variety of goods and items.   In storage, the tear-open box also plays an important role. Its simple design makes it very practical for temporary or long-term storage, suitable for various occasions and environments. Tear open boxes are easy to stack, saving storage space, and they also feature moisture resistance, dust protection, or insect prevention, ensuring that stored items remain clean and safe.   The tear open box not only serves a purpose in transportation and storage but also has unique advantages in product display. Its stylish and simple appearance attracts customer attention, making it a…

What People Say About Our Tear Open Boxes

“I was blown away by the quality and design options for these tear open boxes. They added a unique touch to my product packaging, and my customers love them!”
“The tear open boxes exceeded my expectations in terms of durability. They’re perfect for shipping delicate items without worrying about damage during transit.”
“The customization options are fantastic. I could brand these boxes exactly the way I wanted. It made a significant impact on my product presentation.”
“Fast shipping and excellent customer service. The team helped me through the design process, and the final product turned out great.”
“I was initially hesitant about custom packaging costs, but these boxes are worth every penny. They’ve helped elevate my brand.”

The Common Pitfalls When Purchasing

Ignoring Design Details: Overlooking design specifics can lead to boxes that don't align with your brand.

How to Avoid It: Clearly communicate your design requirements and collaborate closely with the manufacturer to ensure your vision is met.

Choosing the Cheapest Option: Opting for the lowest-cost provider may result in subpar quality or limited customization.

How to Avoid It: Balance cost considerations with quality and customization needs. Invest in boxes that reflect your brand’s image.

Not Testing Tear-Open Functionality: Failing to test tear-open functionality may lead to boxes that are too difficult or too easy to open.

How to Avoid It: Request samples for testing and assess the tear-open experience to ensure it matches your product’s needs.

Ignoring Sustainability: Neglecting eco-friendly options can harm your brand's image and impact the environment.

How to Avoid It: Inquire about sustainable materials and practices, aligning your packaging with eco-conscious consumers.

Overcomplicating Design: Missing out on branding opportunities can hinder your marketing efforts.

How to Avoid It: Utilize the entire box surface for branding, including the interior, to create a memorable unboxing experience.

Ignoring Lead Times :Not considering production and delivery lead times can disrupt your business operations.

How to Avoid It: Plan well in advance and communicate your deadlines to the manufacturer to ensure timely delivery.

A Brief Self-Nomination, Why Choose Package N’ Go?

Package N’ Go is an American enterprise that has established a strong global presence through its innovative supply chain operations rooted in US and Asia. With an impressive track record spanning two decades, we have risen to prominence as a leading player in the industry. Our success is underpinned by our unwavering commitment to providing tailored packaging solutions.
Our Key Competitive Advantages:
Direct Factory Sourcing InHouse Productions
Customized Services
Lowest Minimum Order Quantity (MOQ)
Unbeatable Cost-Effectiveness
Swift Order Processing
Global Quality Control Standards
Responsive 24-Hour Assistance
Diverse Transportation Options
Flexible Payment Methods

What After Sales Service Do We Provide?

01 /

Efficient Order Processing: We prioritize fast and efficient order processing to help you meet your deadlines confidently.

02 /

Quality Assurance: We’re committed to the quality of our custom tear open boxs. If any issues arise, our dedicated quality assurance team will promptly address and resolve them, ensuring you receive top-notch products.

03 /

Returns and Refunds: In the rare event that you’re not entirely satisfied with your order, our customer-friendly returns and refunds policy ensures a hassle-free process to resolve any issues to your satisfaction.

04 /

Order Tracking and Updates: Stay informed about your order’s status with real-time tracking and regular updates, so you’re always in the know about the production and delivery progress of your custom tear open boxs.

The FAQs About Custom Tear Open Boxes

Tear open boxes are commonly used to package a variety of products, including food and beverage items, consumer goods, and personal care products. These custom boxes are particularly popular for items that need to be accessed quickly and easily, such as snack foods or single-serving products.
To determine the box size you need, measure your product and any packing material you’ll be using left to right (L), front to back (W) and bottom to top (D). Add 1/8” – 1/4” to each of these dimensions to make sure there is a little extra space.
Our minimum quantity is 500 pieces of boxes and 10,000 for plastic bags. We do offer volume discounts.
You will receive a digital proof of your box before we go to production. The proof will be emailed shortly after placing your order. You can also review your online proof in your account.
Yes, we are able to offer any type of box. We offer any box style that you may think of. If you have something in mind and your order quantity is above 500 units. Feel free to get in touch and we’ll be more than happy to assist you.

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